Factory Cooling Solutions

Factory Cooling Solutions – Efficient, Low-Energy Systems by Inergy Group

Tailored Industrial Cooling for Every Environment

Maintaining the right temperature in a factory isn’t just about comfort – it affects safety, energy costs, equipment performance, and product quality. At Inergy Group, we design and install intelligent, low-energy factory cooling systems based on real site conditions, not assumptions. Whether you operate a food processing facility, pharmaceutical site, or a heavy industrial plant, our team will create a cooling strategy that works for your space.

Speak to us today on 01204 929999 or email info@inergygroup.co.uk for expert advice.

Why Temperature Control Matters in Factories

Factories generate heat. From injection moulding to metal works, excess heat can impair productivity and shorten machinery life. Without reliable cooling, ambient temperatures soar, leading to worker fatigue, slower operations, and risks to sensitive stock.

Evaporative cooling systems offer a low-energy alternative to traditional air conditioning. By using natural processes to reduce heat and circulate fresh air, they deliver effective cooling with up to 80% lower running costs. That makes them ideal for high-output facilities wanting both comfort and sustainability.

 

How Evaporative Cooling Works

Inergy Group designs both direct and indirect evaporative cooling systems:

Cooling Method	Description	Best Used For
Direct Evaporative	Uses water-saturated media to cool incoming air, increasing humidity. Efficient for dry climates or processes where added humidity is not an issue.	Plastics, warehousing, general manufacturing
Indirect Evaporative	Air is cooled via a heat exchanger without contacting water. Maintains low humidity. Ideal for operations where moisture control is essential.	Food production, pharmaceuticals, data centres

These systems are frequently integrated with industrial ventilation systems to ensure constant airflow and air quality improvements.

 

Air Cooling System for Factory Environments

For industrial sites where traditional HVAC systems are either too energy-intensive or not fit for purpose, a well-specified air cooling system for factory operations can be transformative. These systems reduce heat using natural airflow and minimal energy input. We design our cooling layouts to optimise cross-ventilation and integrate seamlessly with production zones. Whether you’re dealing with plastic moulding machines, food-grade assembly lines or precision manufacturing, a reliable air cooling system improves working conditions and product integrity. With Inergy Group, each air cooling setup is bespoke – sized for your square footage, internal heat loads and environmental goals.

In some settings, like the refresh of a UK manufacturing facility, the implementation of an evaporative cooling and ventilation solution resulted in a measured 100% improvement in air quality, as confirmed by independent post-install testing. This project also included custom extract systems, ductwork design, and new control systems to optimise performance across different zones.

Factory Cooling vs. Traditional Air Conditioning

Air conditioning systems can be costly to install, energy-intensive, and over-specified for many industrial needs. In contrast, our evaporative cooling systems:

• Use no refrigerants, reducing environmental impact.

• Offer 50–80% lower energy costs.

• Are easier and cheaper to maintain.

• Deliver clean, filtered fresh air – ideal for workplaces.

In many UK applications, systems can run in “ventilation mode” when outdoor conditions permit, offering free cooling. This is especially advantageous in sectors like workshops and warehouses, where wide internal spaces and high ceilings demand efficient airflow.

 

Sector Applications and Cooling Strategies

We’ve worked across diverse factory environments. Here’s how evaporative cooling delivers for different industries:

Plastics and Moulding

Excess heat from extrusion lines and machinery is common. Zoned direct evaporative systems reduce ambient heat and improve operator conditions. This approach was key in our support for a leading UK architectural manufacturer.

Food Processing & Cold Prep

Cooling needs to be consistent to maintain hygiene and prevent spoilage. We design indirect systems that meet strict temperature control requirements without raising humidity.

Pharmaceutical Manufacturing

Humidity control is critical to product integrity. Our solutions use filtered airflow and sealed ducting for cleanroom environments.

Data Centres & Electronics

Cooling loads are constant. Evaporative systems reduce dependency on refrigerant-based systems, improving energy efficiency while protecting hardware.

Long-Term Performance Benefits

A well-designed factory cooling system delivers more than heat reduction:

• Improved workforce safety and performance – heat stress is mitigated, and comfort improves focus and output.

• Longer equipment life – consistent cooling reduces overheating and component wear.

• Lower total cost of ownership – less energy and fewer maintenance requirements.

• Sustainability gains – many of our systems qualify for carbon reduction initiatives and pair well with sustainable cooling technologies.

We’ve also implemented destratification fan systems in live manufacturing environments, such as a papercraft facility, where improved temperature balance directly improved working conditions and energy efficiency.

 

Download The Inergy Evaporative Cooling Whitepaper

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